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CERAMIC INJECTION MOLDING（CIM）Fine Ceramics

FINE CERAMIC MOLDING

Providing the full
engineering solution
to customize your needs.

Utilizing our expertise in Plastic Injection Molding, we can manufacture high precise ceramics products with excellent cost performance. We also developed our own Recipe system which can be used almost every kinds of ceramics powder.
Production Process Key Products Production Facilities Measuring・Analyze Equipment Mold Shop Contact Us

Production Process

Injection Molding Process

By using the CIM technology, we realize the product in the various fields as industrial and decoration use. Complex shape can be produced by our technology. This expands our future potential.

Extrusion Molding Process

By mixing the ceramic powder with water and binder, we can give the green body easy-forming feature. After the compounding process, we use the mold to extrude the green body. This process is suitable to produce the product having the same cross section shape such as pipe, sheet, film and honeycomb.

Key Products

Injection Molding

・Material

一般機械関係
Translucent Alumina
カラージルコニア
Color Zirconia
光通信関係
High Thermal conductivity Product (AlN)
導電性部品（ESD）
Electric Conductive Part
窒化珪素部品
Si3N4
多孔質品
Porous Ceramic

・Shape

微細・細穴部品
Undercut Shape Product (Alumina/Zirconia)
微細・細穴部品
Small Hole Nozzle
(min 0.1mm)
高級テーブルウェア
Large Size
Product
押出成形品
Large Size
Product
ハンドメイド品
Hollow Shape Product
ジルコニアカッター
Zirconia Cutter
刃物関連
Blade
ピンセット素材
Pinsetter

Others

ハンドメイド品
Powder Stamped Product
ハンドメイド品
Cold Isostatic Pressed Product

Production Facilities

As the CIM manufacturer, we have the most number of facilities force in Japan.

We own 15 sets of 30～100ton injection machine, connected to the central system to monitor the production and quality data.

・Realizing the traceability and quality improvement
・Analyzing the defect cause and confirming the production stability
・Realizing the cost reduction and the production availability improvement

By manufacturing in clean room, we can well control the quality stability of our ceramics product.

・Stabilizing the molding parameters
・Preventing the contamination
・Long-term storaging the raw material in the stable condition

We have in-house mold shop to support our production activities.

Facility ／ Facilities name
number
Injection Machine（30～100ｔ）
15
Extruder
1
Powder Stamping Machine
1
Automated Take-Out System
9
Debinding Furnace
13
Sintering Furnace
20
Vacuum Furnace
1
Atmosphere Furnace
1
Mixing Machine
2
Surface Grinding Machine
3
Sandblasting Machine
1
Cylindrical Grinding Machine
1
Centerless Polishing Machine
2
Machining Center
1
Barrel-polishing Machine
3
CNC Lapping Machine
1
Duplex Head Grinding Machine
2
Ultrasonic Cleaning Equipment
1
Pressure Kneader（0.5～20L）
11

Injection Machine

Extruder

Powder Stamping Machine

Automated Take-Out System

Debinding Furnace

Debinding Furnace

Debinding and Sintering Furnace

Vacuum Sintering Furnace
(Max Temperature 2250℃）

Dispersion Kneader (20L)

Surface Grinding Machine

Double Head Grinding Machine

Centerless Polishing Machine

Machining Center

Sandblasting Machine

Ultrasonic cleaning equipment

Plenty of R&D equipments and the systemized Quality Control
Striving the high-functioning and high-quality with utilizing the various equipments and devices
Facility ／ Facilities name
Number
Scanning Electron Microscope
1
Lab Plastomill
1
Three-dimensional Measuring Machine
2
Image Measuring Device
1
Image Processing Machine
1
Ultrasonic Detector
1
Laser Microscope
1
Surface Roughness Tester
1
Microscope(5～2500x）
2
Autograph Material Testing Machine
1
TG-DTA
1

Three-dimensional Measuring Machine

Image Measuring Device

Lab Plastomill

Scanning Electron Microscope

Laser Microscope

Microscope(5～2500x）

Image Processing Machine

Ultrasonic detector